Full Port Ball Valve Manufacturer for Maximum Flow Capacity
ZONCIC supplies high-quality full port ball valves manufactured according to API, ASME, DIN, JIS and GOST standards. Our full bore ball valves are widely used in oil & gas, petrochemical, water treatment, power generation and industrial pipeline systems requiring low pressure drop, full flow area and reliable shut-off performance.
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What Is a Full Port Ball Valve?
A full port ball valve, also known as a full bore ball valve, is a quarter-turn valve with an internal bore diameter approximately equal to the pipeline inside diameter. This design allows the flow passage to remain nearly unrestricted when the valve is fully open, minimizing pressure drop and maximizing flow efficiency.
As a professional full port ball valve manufacturer, ZONCIC provides reliable valves in carbon steel, stainless steel and alloy steel materials. Full port ball valves are widely selected for applications where pigging capability, reduced turbulence and unrestricted media flow are important.
Key Features of Full Port Ball Valve
- Full bore design for near-unrestricted flow passage
- Lower pressure drop compared with reduced port ball valves
- Suitable for pipeline pigging applications
- Reliable quarter-turn shut-off performance
- Available in floating and trunnion mounted designs
- Suitable for flanged, threaded, butt weld and socket weld ends
- Optional fire-safe and anti-static construction
- Applicable for oil, gas, water, steam and chemical media
Technical Specifications
Our full port ball valves are available in different body structures, pressure ratings, materials and end connection forms. We support customized production according to flow requirements, service conditions and industrial project specifications.
| Item | Specification |
|---|---|
| Valve Type | Full Port Ball Valve / Full Bore Ball Valve |
| Size Range | 1/2″ to 24″ (DN15 to DN600) |
| Pressure Rating | Class 150 to Class 600 / PN16 to PN100 |
| Port Type | Full Port / Full Bore |
| Valve Structure | Floating Ball Valve, Trunnion Mounted Ball Valve |
| Body Materials | WCB, LCB, CF8, CF8M, Duplex Stainless Steel, Alloy Steel |
| Ball Materials | SS304, SS316, SS316L, Duplex Stainless Steel |
| Seat Materials | PTFE, RPTFE, Nylon, PPL, PEEK, Metal Seat Optional |
| End Connections | Flanged, Threaded, Butt Weld, Socket Weld |
| Operation | Lever, Gear, Pneumatic Actuator, Electric Actuator |
| Manufacturing Standards | API, ASME, DIN, JIS, GOST |
| Design Standard | API 6D, API 608, ASME B16.34, ISO 17292 |
| Face to Face | API 6D, ASME B16.10, DIN |
| Flange Standard | ASME B16.5, ASME B16.47, DIN, JIS, GOST |
| Inspection and Testing | API 598, API 6D, ISO 5208 |
| Applicable Temperature | -46°C to 200°C (depending on body and seat material) |
| Applicable Media | Oil, Gas, Water, Steam, Chemical Media, Process Fluids |
Main Parts and Materials
| No. | Part Name | Material |
|---|---|---|
| 1 | Body | WCB / LCB / CF8 / CF8M |
| 2 | Bonnet / End Cap | WCB / LCB / CF8 / CF8M |
| 3 | Full Bore Ball | SS304 / SS316 / Duplex SS |
| 4 | Stem | SS410 / SS304 / SS316 |
| 5 | Seat | PTFE / RPTFE / Nylon / PPL / PEEK |
| 6 | Body Gasket | Graphite / PTFE |
| 7 | Stem Packing | Graphite / PTFE |
| 8 | Thrust Washer | PTFE |
| 9 | O-Ring | NBR / FKM / Viton |
| 10 | Gland | Carbon Steel / Stainless Steel |
| 11 | Handle / Gear Operator | Carbon Steel |
| 12 | Bolts & Nuts | B7 / 2H / B8 / B8M |
Main Dimensions
| Size | DN | L (mm) | H (mm) | W / Gear (mm) | Connection | Pressure Class |
|---|---|---|---|---|---|---|
| 1/2″ | 15 | 108 | 70 | 130 | Flanged / Threaded | 150 / 300 |
| 3/4″ | 20 | 117 | 75 | 130 | Flanged / Threaded | 150 / 300 |
| 1″ | 25 | 127 | 82 | 150 | Flanged / Threaded | 150 / 300 |
| 1-1/2″ | 40 | 165 | 95 | 180 | Flanged / Threaded | 150 / 300 |
| 2″ | 50 | 178 | 105 | 200 | Flanged / BW / SW | 150 / 300 / 600 |
| 3″ | 80 | 203 | 125 | 250 | Flanged / BW | 150 / 300 / 600 |
| 4″ | 100 | 229 | 145 | 300 | Flanged / BW | 150 / 300 / 600 |
| 6″ | 150 | 394 | 180 | 450 | Flanged / BW | 150 / 300 / 600 |
| 8″ | 200 | 457 | 220 | 600 | Flanged / BW | 150 / 300 |
| 10″ | 250 | 533 | 260 | 750 | Flanged / BW | 150 / 300 |
| 12″ | 300 | 610 | 300 | 900 | Flanged / BW | 150 / 300 |
| 16″ | 400 | 686 | 420 | 1200 | Flanged / BW | 150 / 300 |
| 20″ | 500 | 762 | 520 | 1500 | Flanged / BW | 150 / 300 |
| 24″ | 600 | 914 | 620 | 1800 | Flanged / BW | 150 / 300 |
Note: Dimensions above are for reference only. Customized full port ball valve dimensions can be provided according to API, ASME, DIN, JIS, GOST standards and specific project requirements.
Manufacturing Standards and Quality Control
ZONCIC manufactures full port ball valves in accordance with international industrial standards to meet the requirements of maximum flow efficiency and reliable shut-off service. We support American, European, Japanese and Russian standard systems for industrial projects and export supply.
- API Standards: suitable for oil & gas, petrochemical and industrial pipeline applications
- ASME Standards: suitable for industrial pressure piping and process systems
- DIN Standards: suitable for European industrial and engineering projects
- JIS Standards: suitable for Japanese and Asian industrial market requirements
- GOST Standards: applicable for Russian and CIS industrial projects
Each full bore ball valve can be supplied with material certificates, pressure test reports and inspection documentation according to customer and project requirements.
Applications of Full Port Ball Valve
Full port ball valves are widely used in industrial systems that require maximum flow capacity, low pressure drop and full passage pipeline performance. They are especially suitable for critical pipeline systems and applications where unrestricted flow is important.
- Oil and gas transmission pipelines
- Petrochemical and refinery plants
- Water treatment and utility systems
- Power generation and steam systems
- Chemical processing pipelines
- Pipeline pigging and full flow process applications
Why Choose ZONCIC as Your Full Port Ball Valve Manufacturer?
- Professional experience in industrial full bore ball valve manufacturing
- Support for API, ASME, DIN, JIS and GOST standard production
- Reliable solutions for maximum flow and low pressure drop service
- Strict quality control from raw material inspection to final testing
- Available floating and trunnion mounted valve designs
- Support for OEM, project documentation and export requirements
- Stable supply for contractors, distributors and industrial end users worldwide
Frequently Asked Questions
What is the difference between a full port ball valve and a reduced port ball valve?
A full port ball valve has an internal bore approximately equal to the pipeline diameter, allowing nearly unrestricted flow. A reduced port ball valve has a smaller bore, which causes a higher pressure drop and slightly restricted flow.
What is the advantage of a full port ball valve?
The main advantage is lower pressure drop and maximum flow capacity. Full port ball valves are also preferred for applications requiring pigging and full bore pipeline passage.
What standards can your full port ball valves be manufactured to?
We can manufacture full port ball valves according to API, ASME, DIN, JIS and GOST standards depending on export market requirements and project specifications.
What materials are available for your full port ball valves?
We can supply full port ball valves in WCB, LCB, CF8, CF8M, stainless steel, carbon steel and special alloy materials according to media and service conditions.
Do you offer customized full port ball valve solutions?
Yes. We support customized sizes, pressure classes, materials, sealing types, connection forms and project-specific technical requirements for full port ball valve applications.
Request a Quote for Full Port Ball Valve
Looking for a reliable full port ball valve manufacturer in China? Contact ZONCIC today for catalogs, technical support and competitive quotations.
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