Full Port Ball Valve Manufacturer for Maximum Flow
ZONCIC is a full port ball valve manufacturer supplying API, ASME, DIN, JIS and GOST full bore ball valves for oil and gas, petrochemical, water treatment, power generation and industrial pipeline systems.
Our full port ball valves are designed for low pressure drop, full flow passage, pipeline pigging, reliable shut-off and efficient media transfer in demanding industrial service.
Full Port Ball Valve Manufacturer for Low Pressure Drop
Choosing the right full port ball valve manufacturer is important when a pipeline system requires maximum flow area, low pressure drop, pigging capability and reliable shut-off. In high-flow industrial pipelines, a reduced bore valve may increase turbulence, pressure loss and operating cost.
A full port ball valve, also called a full bore ball valve, has an internal bore diameter close to the pipeline inside diameter. When fully open, the flow passage remains nearly unrestricted, making it suitable for oil and gas pipelines, water systems, chemical process lines and applications where efficient flow is important.
As an experienced full port ball valve manufacturer, ZONCIC supports flow requirement review, valve structure selection, pressure class matching, seat material selection, testing and export documentation for industrial pipeline projects.
Full Port Ball Valve Flow Reference
Full port ball valve selection should consider flow area, pressure drop, pipeline pigging, seat material, body structure and testing requirements. Customers can review ZONCIC valve standards guidance and general fluid flow references from Engineering Toolbox for pipeline flow and pressure drop considerations.
What Is a Full Port Ball Valve?
A full port ball valve is a quarter-turn shut-off valve with a bore size close to the pipe bore. This design allows the media to pass through the valve with minimal flow restriction when the valve is open.
ZONCIC supplies full port ball valve manufacturer solutions in floating and trunnion mounted designs. These valves are selected where low pressure drop, pipeline cleaning, pigging operation and high flow efficiency are important.
Key Features of Full Port Ball Valves
Full Bore Flow Passage
Full port design provides near-unrestricted flow and helps reduce pressure loss in pipeline systems.
Pipeline Pigging Support
Full bore structure is suitable for pipeline pigging and cleaning applications where passage area is important.
Floating or Trunnion Design
Available in floating ball valve and trunnion mounted ball valve structures according to size and pressure class.
Reliable Shut-Off
Quarter-turn ball valve design provides dependable sealing for oil, gas, water, steam and chemical media.
Full Port Ball Valve Technical Specifications
As a full port ball valve manufacturer, ZONCIC recommends confirming valve size, pressure rating, port type, valve structure, body material, seat material, end connection and pipeline flow requirement before quotation.
| Item | Specification |
|---|---|
| Valve Type | Full Port Ball Valve / Full Bore Ball Valve |
| Size Range | 1/2″ to 24″ (DN15 to DN600) |
| Pressure Rating | Class 150 to Class 600 / PN16 to PN100 |
| Port Type | Full Port / Full Bore |
| Valve Structure | Floating Ball Valve, Trunnion Mounted Ball Valve |
| Body Materials | WCB, LCB, CF8, CF8M, Duplex Stainless Steel, Alloy Steel |
| Ball Materials | SS304, SS316, SS316L, Duplex Stainless Steel |
| Seat Materials | PTFE, RPTFE, Nylon, PPL, PEEK, Metal Seat Optional |
| End Connections | Flanged, Threaded, Butt Weld, Socket Weld |
| Operation | Lever, Gear, Pneumatic Actuator, Electric Actuator |
| Manufacturing Standards | API, ASME, DIN, JIS, GOST |
| Design Standard | API 6D, API 608, ASME B16.34, ISO 17292 |
| Face to Face | API 6D, ASME B16.10, DIN |
| Flange Standard | ASME B16.5, ASME B16.47, DIN, JIS, GOST |
| Inspection and Testing | API 598, API 6D, ISO 5208 |
| Applicable Temperature | -46°C to 200°C depending on body and seat material |
| Applicable Media | Oil, Gas, Water, Steam, Chemical Media, Process Fluids |
Main Parts and Materials
| No. | Part Name | Material |
|---|---|---|
| 1 | Body | WCB / LCB / CF8 / CF8M |
| 2 | Bonnet / End Cap | WCB / LCB / CF8 / CF8M |
| 3 | Full Bore Ball | SS304 / SS316 / Duplex SS |
| 4 | Stem | SS410 / SS304 / SS316 |
| 5 | Seat | PTFE / RPTFE / Nylon / PPL / PEEK |
| 6 | Body Gasket | Graphite / PTFE |
| 7 | Stem Packing | Graphite / PTFE |
| 8 | Thrust Washer | PTFE |
| 9 | O-Ring | NBR / FKM / Viton |
| 10 | Gland | Carbon Steel / Stainless Steel |
| 11 | Handle / Gear Operator | Carbon Steel |
| 12 | Bolts & Nuts | B7 / 2H / B8 / B8M |
Main Dimensions
| Size | DN | L (mm) | H (mm) | W / Gear (mm) | Connection | Pressure Class |
|---|---|---|---|---|---|---|
| 1/2″ | 15 | 108 | 70 | 130 | Flanged / Threaded | 150 / 300 |
| 3/4″ | 20 | 117 | 75 | 130 | Flanged / Threaded | 150 / 300 |
| 1″ | 25 | 127 | 82 | 150 | Flanged / Threaded | 150 / 300 |
| 1-1/2″ | 40 | 165 | 95 | 180 | Flanged / Threaded | 150 / 300 |
| 2″ | 50 | 178 | 105 | 200 | Flanged / BW / SW | 150 / 300 / 600 |
| 3″ | 80 | 203 | 125 | 250 | Flanged / BW | 150 / 300 / 600 |
| 4″ | 100 | 229 | 145 | 300 | Flanged / BW | 150 / 300 / 600 |
| 6″ | 150 | 394 | 180 | 450 | Flanged / BW | 150 / 300 / 600 |
| 8″ | 200 | 457 | 220 | 600 | Flanged / BW | 150 / 300 |
| 10″ | 250 | 533 | 260 | 750 | Flanged / BW | 150 / 300 |
| 12″ | 300 | 610 | 300 | 900 | Flanged / BW | 150 / 300 |
| 16″ | 400 | 686 | 420 | 1200 | Flanged / BW | 150 / 300 |
| 20″ | 500 | 762 | 520 | 1500 | Flanged / BW | 150 / 300 |
| 24″ | 600 | 914 | 620 | 1800 | Flanged / BW | 150 / 300 |
Note: Dimensions above are for reference only. Customized full port ball valve dimensions can be provided according to API, ASME, DIN, JIS, GOST standards and specific project requirements.
Manufacturing Standards and Quality Control
A responsible full port ball valve manufacturer should control body material, full bore machining, seat sealing, pressure testing and final marking before shipment. ZONCIC manufactures full port ball valves according to international standards for global industrial pipeline requirements.
- API, ASME, DIN, JIS and GOST standard support for export projects
- Full bore passage, ball surface and seat contact inspection
- Raw material inspection and body dimensional checking
- Hydrostatic shell test and seat leakage test before delivery
- Floating and trunnion mounted design options
- Export-grade packing with clear marking and project documentation
Full Port Ball Valve Applications
Full port ball valves are widely used in pipeline systems where low pressure drop, maximum flow capacity, pigging capability and reliable shut-off are required. ZONCIC supports full port ball valve manufacturer solutions for different pressure classes, materials and media.
Related Ball Valve and Industrial Valve Solutions
Full Port Ball Valve FAQ
What is a full port ball valve?
A full port ball valve is a ball valve with an internal bore close to the pipeline inside diameter, allowing near-unrestricted flow when fully open.
How to choose a full port ball valve manufacturer?
A full port ball valve manufacturer should support full bore structure selection, material confirmation, pressure class matching, testing and documentation for project supply.
What is the advantage of a full port ball valve?
The main advantage is low pressure drop and maximum flow capacity. Full port ball valves are also suitable for pigging and full bore pipeline passage.
What materials are available for full port ball valves?
Common materials include WCB, LCB, CF8, CF8M, stainless steel, duplex stainless steel and alloy steel according to media and service conditions.
What information is needed for quotation?
Please provide valve size, pressure class, port type, material, end connection, media, temperature, operation type and quantity.
Need a Full Port Ball Valve Manufacturer?
Send your valve size, pressure class, material, end connection, flow requirement and quantity. ZONCIC will provide a practical full port ball valve solution for your pipeline project.
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